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In designing custom forehead implants from CT scans  I notice that patients fall into a limited number of recurring skull shape patterns. These patterns determine implant thickness distribution, coverage, and edge design.

Below are 7 common forehead bone shapes that often drive implant design.

1. Flat Forehead

Description

  • Minimal forward projection
  • Straight or slightly sloping forehead

CT characteristics

  • Reduced anterior projection of the frontal bone
  • Weak curvature

Typical implant design

  • Central forehead augmentation

Common implant thickness

  • 3–6 mm centrally

Patient concern
Forehead looks flat in profile.”

2. Receding / Sloped Forehead

Description

  • Forehead angles backward noticeably

CT characteristics

  • Large angle between glabella and upper frontal bone

Typical implant design

  • Slope-correction implant

Goal
Create a more vertical forehead profile

3. Weak Brow Ridge

Description

  • Minimal supraorbital ridge projection

CT characteristics

  • Flattened brow ridge
  • Low glabella prominence

Typical implant design

  • Brow bone augmentation implant

Goal
Increase supraorbital projection

4. Hollow Upper Forehead

Description

  • Depression in upper forehead region

CT characteristics

  • Reduced convexity above mid-forehead

Typical implant design

  • Upper forehead implant

Goal
Create smooth convex forehead curvature

5. Narrow Forehead

Description

  • Forehead width is reduced relative to cheekbones

CT characteristics

  • Narrow frontal bone width
  • Temporal concavity

Typical implant design

  • Forehead implant with temporal extensions

Goal
Increase upper facial width

6. Asymmetric Forehead

Description

  • One side of the frontal bone is more prominent

CT characteristics

  • Unequal bone thickness or contour betweem the two sides of the forehead

Typical implant design

  • Asymmetric custom implant

Goal
Correct contour imbalance

7. Irregular Skull Contour

Description

  • Uneven surface due to developmental variation or trauma

CT characteristics

  • Localized depressions or bumps

Typical implant design

  • Contour-smoothing implant

Goal
Create smooth cranial curvature

Why These Shapes Matter in Implant Design

When I design a custom implant from a 3D CT data, I typically adjust:

1. Projection distribution

  • Where the implant is thickest

2. Coverage area

  • Brow only vs full forehead

3. Edge taper

  • Prevent implant visibility

4. Temporal extension

  • Control forehead width

? Interesting design insight

Most CT scans fall into combinations of just three patterns:

  • Flat or sloped forehead
  • Weak brow ridge
  • Temporal narrowing

This is why most custom implants are hybrids, such as:

  • Brow ridge + central projection
  • Total forehead + temporal widening
  • Slope correction + brow augmentation

Dr Barry Eppley

Plastic Surgeon

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